CHEMICAL PROCESS OPTIMIZER
By Pivotal
Client
Project Description
Global chemical corporation With over 20,000 employees at sites around the world. Myriad conditions can impact the efficacy of commercial chemical reactions at scale, from minute changes in the manufacturing environment to the composition of the various gasses that are combined at different points in a process. Our client needed an accurate tool to measure and report on real-time conditions and optimization ratios throughout their manufacturing systems, instead of relying on the experience, intuition and manual reflexes of factory operators. THE PIVOTAL SOLUTIONFirst, our team designed and built a predictive ML software model and tested our solution online; the result, a new automated gas-balancing optimizer feature, was then embedded into our client’s chemical manufacturing processes. Our solution takes the guesswork out of gas balance optimization by recalculating the optimum balance once every 60 seconds for all pipe flows in the system, allowing operators to make precise adjustments as needed.
Global chemical corporation With over 20,000 employees at sites around the world. Myriad conditions can impact the efficacy of commercial chemical reactions at scale, from minute changes in the manufacturing environment to the composition of the various gasses that are combined at different points in a process. Our client needed an accurate tool to measure and report on real-time conditions and optimization ratios throughout their manufacturing systems, instead of relying on the experience, intuition and manual reflexes of factory operators. THE PIVOTAL SOLUTIONFirst, our team designed and built a predictive ML software model and tested our solution online; the result, a new automated gas-balancing optimizer feature, was then embedded into our client’s chemical manufacturing processes. Our solution takes the guesswork out of gas balance optimization by recalculating the optimum balance once every 60 seconds for all pipe flows in the system, allowing operators to make precise adjustments as needed.
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